Product Description
Common faults of the automobile CV JOINTS:
1. Abnormal noise
When turning left and right, there is a “click” sound of metal knocking on 1 side of the wheel. The noise disappears when driving in a straight line. This is a typical failure phenomenon of the CV JOINT.
2. Stuck
When the vehicle is running at high speed, the wheels resonate. It belongs to the lack of lubrication inside the CV JOINT, and the vibration caused by wear and tear during operation.
3. Fracture
After the CV JOINT is worn to a certain extent, the internal bracket is broken, and the transmission function will be lost, so that the vehicle cannot move after the gear is loose and the clutch is released.
The composition of the CV JOINT universal joint:
The composition of the CV JOINT universal joint: 1. Star sleeve (inner raceway); 2. Spherical shell (outer raceway); 3. Steel ball; 4. Clamp; 5.rubber Boot; 6. bracket. CV JOINT constant velocity universal joints can be divided into axially non-telescopic (fixed) CV JOINT universal joints and telescopic CV JOINTS universal joints according to whether the axial direction of the CV JOINT universal joint can move.
Structurally, the internal splines on the inner surface of the star sleeve of the CV JOINT universal joint are connected with the transmission shaft. Its outer surface has 6 arc grooves as the inner raceway of the steel ball, and the outer raceway as the inner surface of the spherical shell. Each of the 6 raceways assembled by the star sleeve and the spherical shell is equipped with a steel ball, and the 6 steel balls are kept on the same level by the cage (CV JOINT). The power is transmitted from the transmission shaft through the steel ball and the spherical shell.
The structural feature of the telescopic CV JOINT universal joint is that the inner wall of the cylindrical shell and the outer surface of the star sleeve adopt cylindrical straight grooves, and the raceway produced by the combination of the 2 adopts steel balls. At the same time, steel balls are also installed in the holes of the CV JOINT. The inner hole of the star sleeve is connected with the input shaft by a spline. This configuration allows movement of the star sleeve in an axial direction corresponding to that of a simple housing.
Materials and technical requirements for main components of HDAG CV JOINTS universal joints:
1. CZPT shell/cylindrical shell: 55#, CF53
1) High-frequency quenching of spline parts to HRC52-58
2) Intermediate frequency quenching of ball hole and ball raceway to HRC58-62
3) Dimensional accuracy and shape tolerance should meet the drawing requirements
4) There should be no cracks in the flaw detection
2. Star sleeve/cage/triple pin: 20CrMnTi
1) Carburizing and quenching – carburizing layer depth 0.7-1.2mm, quenching hardness HRC58-62
2) Dimensional accuracy and shape tolerance should meet the drawing requirements
3) There should be no cracks in the flaw detection
3. Half shaft: 40Cr
1) Carburizing and quenching – carburizing layer depth 0.7-1.2mm, quenching hardness HRC52-58
2) Dimensional accuracy and shape error meet the drawing requirements
3) There should be no cracks in the flaw detection
4. Dust cover: Neoprene CR, thermoplastic polyester elastomer TPEE
5. Clamp: stainless steel 1Cr18Ni9Ti or galvanized steel
Product description
CZPT oem LD-8- 3 3
Reference our cv joint packing way,we have full experience to supply different brands all over the world:
Our HDAG CV JOINTS universal joint Drive shafts machining and production workshops:
Our HDAG CV JOINTS universal joint Drive shafts assemble line:
Our semi finished CV JOINT universal joint Drive shaft in stock before packing and shipment:
HDAG CV JOINTS universal joint Drive shafts pull push force and tensile testing, assemble Testing, full size tolerance testing:
I. We only do OEM, produce high precisional Auto CV JOINT,Universal Joint,Car CV JOINT INNER OUTER, DRIVE SHAFT, DRIVESHAFT,CV AXLE, JOINT SHAFT ASSEMBLY,CV AXLE JOINT SHAFT, HALF SHAFT, WHEEL BEARING HUB, WHEEL HUB BEARING, WHEEL BEARING, different with other factories
II.Quality guarantee: We promise to all of our old and new customers: ONE year guarantee or 50,E 1H0498099A/1H57111/357498099EX/357498099EV/357498099E/1J57111D
CZPT :
CZPT :
CZPT :
CZPT : 4342
CZPT : 4342
CZPT : 4342R20
CZPT : 4346R30
CZPT : 4346S50
CZPT : 4346
CZPT : 4347S60
CZPT : 4347U90
CZPT :
CZPT :
CZPT : 434708Z033
CZPT : 434708Z037
CZPT : 391571JJ10
CZPT : 39157117JJ10
CZPT : 3910110JJ10
CZPT : 391Y10
CZPT : 391M570
CZPT : 391N215
CZPT : 391571M311
CZPT : 391571M915
CZPT : 3910140Y10
CZPT : 391014M570
CZPT : 391014M575
CZPT : 391014M771
CZPT : 3910163Y10
CZPT : 391016N215
391012Y175
392112Y070
391J210
CZPT : 391J171
CZPT : 391N275
CZPT : 391J071
CZPT : 391J915
CZPT : 391E478
CZPT : 391012J215
CZPT : 391014N175
CZPT : 391014N177
CZPT : 391014N275
CZPT : 391015J571
CZPT : 391016J571
CZPT : 391016J071
CZPT : 391016J076
CZPT : 391016J915
CZPT : 39101AE415
CZPT : 39101AU415
CZPT : 39101AU416
CZPT : 39101AW110
CZPT : 39101CX116
CZPT : 39101WF715
CZPT : 39101WF716
3921185E
CZPT : 4347Z035
CZPT : 434708Z039
191498103A
191498103C
191498103CV
191498103CX
191498104C
321498103D
357498103
357498103A
357498103V
357498103X
357498350X
191498103
1K0498103
VAG :
,96396134,512395
CZPT : 391V70A
CZPT : 391013U505
CZPT : 391014V01C
CZPT : 391014V51A
CZPT : 391014V70A
CZPT : 392113U
96348790
CZPT : 8111304
CZPT : 86011
CZPT : 9122833
CZPT : 9163595
MAZDA : G571550X
MAZDA : G571560X
MAZDA : G565715
OPEL : 374
VAUXHALL : 571
391
MAZDA : MD1922510
MAZDA : MD1922510A
MAZDA : MD192550X
MAZDA : MD257160XB
33
A
OPEL : 374048
OPEL : 374067
OPEL : 37408
OPEL : 374118
OPEL : 374148
OPEL : 374195
OPEL : 90125876
OPEL : 90157212
OPEL : 95718734
OPEL : 9317340
OPEL : 93173430
SAAB : 4242319
A1683601872
CZPT : 391KD0A
CZPT : 391019Y015
CZPT : 39101CNY015
CZPT : 39211CN,7701349689,7701349839,7701349873
,7701351948,7701352571,7701352571
,7701498918,7701498919,7701498921
3910173N10
HONDA : 44305S04J60
HONDA : 44305S0A960
HONDA : 44305S0AN60
HONDA : 44305S2H571
HONDA : 44305S2H050
HONDA : 44305S2H950
HONDA : 44305S2H951
HONDA : 44305S2HN50
HONDA : 44305S5AJ50
HONDA : 44305S5AJ60
HONDA : 44305S5AJ61
HONDA : 44305S5AJ62
HONDA : 44305S5C950
HONDA : 44305S5CN50
HONDA : 44305S5CN51
HONDA : 44305S7B950
HONDA : 44305S7C950
HONDA : 44305SOA960
HONDA : 44305SOAN60
HONDA : 44306S0A960
HONDA : 44306S0AN60
HONDA : 44306S2H571
HONDA : 44306S2H950
HONDA : 44306S2H951
HONDA : 44306S5AJ51
HONDA : 44306S5AJ61
HONDA : 44306S5AJ62
HONDA : 44306S5C951
HONDA : 44306S5C952
HONDA : 44306S7B950
HONDA : 44306S7C950
HONDA : 44306SOA960
HONDA : 44306SOAN60
326582
FG02-25-500E
FG02-25-600D
FG02-25-600E
44305-SA2-960
39100ED00A
39101ED00A
39101ED005
44571-SH3-J01,44306-SB2-984
39211-CN000
CZPT : 0K558-25-60X
3272.S5
39211-AY125
39101-AX005
39100-AX005
39101-AX000
MAZDA : M 0571 1510A
MAZDA : M 0571 1500C
MAZDA : M 0571 1500D
MAZDA : M 0571 1600A
MAZDA : M 0571 1600B
MAZDA : MD0925500A
MAZDA : MD0925600A
MAZDA : G064-25-600
MAZDA : G564-25-500A
MAZDA : G564-25-600A
MAZDA : G564-25-60X
MAZDA : GR01-25-500
MAZDA : GR01-25-50X
MAZDA : GR01-25-600
MAZDA : GR01-25-60X
MAZDA : GU01-25-500
MAZDA : GU01-25-50XA
MAZDA : GU01-25-50XC
MAZDA : GU01-25-600
MAZDA : GU01-25-60XA
MAZDA : GU01-25-60XD
HONDA : 44014-SNG-000
HONDA : 44305-SDC-A00
HONDA : 44305-SEA-000
HONDA : 44305-SNG-571
HONDA : 44306-SDC-A01
HONDA : 44306-SDE-T00
HONDA : 44306-SEA-000
HONDA : 44306-SNG-571
CZPT : 39100JD24B
CZPT : 39100JD52B
CZPT : 39101JD24B
CZPT : 39101JD52B
CZPT : 39211JA00A
CZPT : 39211JD22B
CZPT : C9211JA00A
CZPT : C9211JD22B
CZPT : C92AAJA00A
CZPT : C92AAJD22B
CZPT : C9B11JA00A
CZPT : C9BAAJA00A
MAZDA : FA8571500A
MAZDA : FA8571600B
MAZDA : FA8125600B
MAZDA : FA8225500A
MAZDA : FD8571500B
MAZDA : FD8571600A
MAZDA : FP0125500C
3272-HY
3272-KW
3273-HQ
3273-KJ
CZPT : 39100-ED105
CZPT : 39100-ED305
CZPT : 39100-ED805
CZPT : 39101-ED105
CZPT : 39101-ED305
CZPT : 39101-ED805
CZPT : 39211-ED100
CZPT : C9211-EL10A
CZPT : KK38825600
CZPT : 49500-25302
CZPT : 49500-25310
CZPT : 49500-25311
CZPT : 49500-25312
CZPT : 49500-25301
CZPT : 49500-25302
CZPT : 49500-25310
CZPT : 49500-25311
CZPT : 49500-25312
LAND ROVER : STC3046
40011-M5626
39100-M7270
39101-M7270
39113-M7275
39112-M7225
LAND ROVER : TDJ00571
CZPT : 49500-25400
CZPT : 49500-25200
CZPT : 49500-25400
LAND ROVER : TDB500110
LAND ROVER : TDJ500030
39101-CA100
39211-CA100
39100-CA100
HONDA : 44305S74E01
HONDA : 44305S74E51
ROVER : GCV1123
ROVER : TFB000070
39211-AY125
39101-AX005
39100-AX005
39101-AX000
CITROEN : 3272TH
CITROEN : 3272WX
CITROEN : 3273QQ
CITROEN : 3273TT
CITROEN : 3273XR
DS : 3272QF
DS : 3272TH
DS : 3273QQ
DS : 3273TT
PEUGEOT : 3272QF
PEUGEOT : 3272TH
PEUGEOT : 3272WX
PEUGEOT : 3273QQ
PEUGEOT : 3273TT
PEUGEOT : 3273XR
39211-CG571
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
After-sales Service: | Three Years |
---|---|
Condition: | New |
Color: | OEM Standard |
Certification: | CE, ISO, ISO/Ts16949 |
Type: | Universal Joint |
Application Brand: | Nissan, Iveco, Toyota, Ford, Lada Mitsubishi FIAT Opel Peugeot Renault Citroen |
Customization: |
Available
| Customized Request |
---|
Are there any limitations or disadvantages associated with drive shafts?
While drive shafts are widely used and offer several advantages, they also have certain limitations and disadvantages that should be considered. Here’s a detailed explanation of the limitations and disadvantages associated with drive shafts:
1. Length and Misalignment Constraints:
Drive shafts have a maximum practical length due to factors such as material strength, weight considerations, and the need to maintain rigidity and minimize vibrations. Longer drive shafts can be prone to increased bending and torsional deflection, leading to reduced efficiency and potential driveline vibrations. Additionally, drive shafts require proper alignment between the driving and driven components. Misalignment can cause increased wear, vibrations, and premature failure of the drive shaft or its associated components.
2. Limited Operating Angles:
Drive shafts, especially those using U-joints, have limitations on operating angles. U-joints are typically designed to operate within specific angular ranges, and operating beyond these limits can result in reduced efficiency, increased vibrations, and accelerated wear. In applications requiring large operating angles, constant velocity (CV) joints are often used to maintain a constant speed and accommodate greater angles. However, CV joints may introduce higher complexity and cost compared to U-joints.
3. Maintenance Requirements:
Drive shafts require regular maintenance to ensure optimal performance and reliability. This includes periodic inspection, lubrication of joints, and balancing if necessary. Failure to perform routine maintenance can lead to increased wear, vibrations, and potential driveline issues. Maintenance requirements should be considered in terms of time and resources when using drive shafts in various applications.
4. Noise and Vibration:
Drive shafts can generate noise and vibrations, especially at high speeds or when operating at certain resonant frequencies. Imbalances, misalignment, worn joints, or other factors can contribute to increased noise and vibrations. These vibrations may affect the comfort of vehicle occupants, contribute to component fatigue, and require additional measures such as dampers or vibration isolation systems to mitigate their effects.
5. Weight and Space Constraints:
Drive shafts add weight to the overall system, which can be a consideration in weight-sensitive applications, such as automotive or aerospace industries. Additionally, drive shafts require physical space for installation. In compact or tightly packaged equipment or vehicles, accommodating the necessary drive shaft length and clearances can be challenging, requiring careful design and integration considerations.
6. Cost Considerations:
Drive shafts, depending on their design, materials, and manufacturing processes, can involve significant costs. Customized or specialized drive shafts tailored to specific equipment requirements may incur higher expenses. Additionally, incorporating advanced joint configurations, such as CV joints, can add complexity and cost to the drive shaft system.
7. Inherent Power Loss:
Drive shafts transmit power from the driving source to the driven components, but they also introduce some inherent power loss due to friction, bending, and other factors. This power loss can reduce overall system efficiency, particularly in long drive shafts or applications with high torque requirements. It is important to consider power loss when determining the appropriate drive shaft design and specifications.
8. Limited Torque Capacity:
While drive shafts can handle a wide range of torque loads, there are limits to their torque capacity. Exceeding the maximum torque capacity of a drive shaft can lead to premature failure, resulting in downtime and potential damage to other driveline components. It is crucial to select a drive shaft with sufficient torque capacity for the intended application.
Despite these limitations and disadvantages, drive shafts remain a widely used and effective means of power transmission in various industries. Manufacturers continuously work to address these limitations through advancements in materials, design techniques, joint configurations, and balancing processes. By carefully considering the specific application requirements and potential drawbacks, engineers and designers can mitigate the limitations and maximize the benefits of drive shafts in their respective systems.
Can you provide real-world examples of vehicles and machinery that use drive shafts?
Drive shafts are widely used in various vehicles and machinery to transmit power from the engine or power source to the wheels or driven components. Here are some real-world examples of vehicles and machinery that utilize drive shafts:
1. Automobiles:
Drive shafts are commonly found in automobiles, especially those with rear-wheel drive or four-wheel drive systems. In these vehicles, the drive shaft transfers power from the transmission or transfer case to the rear differential or front differential, respectively. This allows the engine’s power to be distributed to the wheels, propelling the vehicle forward.
2. Trucks and Commercial Vehicles:
Drive shafts are essential components in trucks and commercial vehicles. They are used to transfer power from the transmission or transfer case to the rear axle or multiple axles in the case of heavy-duty trucks. Drive shafts in commercial vehicles are designed to handle higher torque loads and are often larger and more robust than those used in passenger cars.
3. Construction and Earthmoving Equipment:
Various types of construction and earthmoving equipment, such as excavators, loaders, bulldozers, and graders, rely on drive shafts for power transmission. These machines typically have complex drivetrain systems that use drive shafts to transfer power from the engine to the wheels or tracks, enabling them to perform heavy-duty tasks on construction sites or in mining operations.
4. Agricultural Machinery:
Agricultural machinery, including tractors, combines, and harvesters, utilize drive shafts to transmit power from the engine to the wheels or driven components. Drive shafts in agricultural machinery are often subjected to demanding conditions and may have additional features such as telescopic sections to accommodate variable distances between components.
5. Industrial Machinery:
Industrial machinery, such as manufacturing equipment, generators, pumps, and compressors, often incorporate drive shafts in their power transmission systems. These drive shafts transfer power from electric motors, engines, or other power sources to various driven components, enabling the machinery to perform specific tasks in industrial settings.
6. Marine Vessels:
In marine applications, drive shafts are commonly used to transmit power from the engine to the propeller in boats, ships, and other watercraft. Marine drive shafts are typically longer and designed to withstand the unique challenges posed by water environments, including corrosion resistance and appropriate sealing mechanisms.
7. Recreational Vehicles (RVs) and Motorhomes:
RVs and motorhomes often employ drive shafts as part of their drivetrain systems. These drive shafts transfer power from the transmission to the rear axle, allowing the vehicle to move and providing propulsion. Drive shafts in RVs may have additional features such as dampers or vibration-reducing components to enhance comfort during travel.
8. Off-Road and Racing Vehicles:
Off-road vehicles, such as SUVs, trucks, and all-terrain vehicles (ATVs), as well as racing vehicles, frequently utilize drive shafts. These drive shafts are designed to withstand the rigors of off-road conditions or high-performance racing, transmitting power efficiently to the wheels and ensuring optimal traction and performance.
9. Railway Rolling Stock:
In railway systems, drive shafts are employed in locomotives and some types of rolling stock. They transfer power from the locomotive’s engine to the wheels or propulsion system, enabling the train to move along the tracks. Railway drive shafts are typically much longer and may have additional features to accommodate the articulated or flexible nature of some train configurations.
10. Wind Turbines:
Large-scale wind turbines used for generating electricity incorporate drive shafts in their power transmission systems. The drive shafts transfer rotational energy from the turbine’s blades to the generator, where it is converted into electrical power. Drive shafts in wind turbines are designed to handle the significant torque and rotational forces generated by the wind.
These examples demonstrate the broad range of vehicles and machinery that rely on drive shafts for efficient power transmission and propulsion. Drive shafts are essential components in various industries, enabling the transfer of power from the source to the driven components, ultimately facilitating movement, operation, or the performance of specific tasks.
How do drive shafts contribute to transferring rotational power in various applications?
Drive shafts play a crucial role in transferring rotational power from the engine or power source to the wheels or driven components in various applications. Whether it’s in vehicles or machinery, drive shafts enable efficient power transmission and facilitate the functioning of different systems. Here’s a detailed explanation of how drive shafts contribute to transferring rotational power:
1. Vehicle Applications:
In vehicles, drive shafts are responsible for transmitting rotational power from the engine to the wheels, enabling the vehicle to move. The drive shaft connects the gearbox or transmission output shaft to the differential, which further distributes the power to the wheels. As the engine generates torque, it is transferred through the drive shaft to the wheels, propelling the vehicle forward. This power transfer allows the vehicle to accelerate, maintain speed, and overcome resistance, such as friction and inclines.
2. Machinery Applications:
In machinery, drive shafts are utilized to transfer rotational power from the engine or motor to various driven components. For example, in industrial machinery, drive shafts may be used to transmit power to pumps, generators, conveyors, or other mechanical systems. In agricultural machinery, drive shafts are commonly employed to connect the power source to equipment such as harvesters, balers, or irrigation systems. Drive shafts enable these machines to perform their intended functions by delivering rotational power to the necessary components.
3. Power Transmission:
Drive shafts are designed to transmit rotational power efficiently and reliably. They are capable of transferring substantial amounts of torque from the engine to the wheels or driven components. The torque generated by the engine is transmitted through the drive shaft without significant power losses. By maintaining a rigid connection between the engine and the driven components, drive shafts ensure that the power produced by the engine is effectively utilized in performing useful work.
4. Flexible Coupling:
One of the key functions of drive shafts is to provide a flexible coupling between the engine/transmission and the wheels or driven components. This flexibility allows the drive shaft to accommodate angular movement and compensate for misalignment between the engine and the driven system. In vehicles, as the suspension system moves or the wheels encounter uneven terrain, the drive shaft adjusts its length and angle to maintain a constant power transfer. This flexibility helps prevent excessive stress on the drivetrain components and ensures smooth power transmission.
5. Torque and Speed Transmission:
Drive shafts are responsible for transmitting both torque and rotational speed. Torque is the rotational force generated by the engine or power source, while rotational speed is the number of revolutions per minute (RPM). Drive shafts must be capable of handling the torque requirements of the application without excessive twisting or bending. Additionally, they need to maintain the desired rotational speed to ensure the proper functioning of the driven components. Proper design, material selection, and balancing of the drive shafts contribute to efficient torque and speed transmission.
6. Length and Balance:
The length and balance of drive shafts are critical factors in their performance. The length of the drive shaft is determined by the distance between the engine or power source and the driven components. It should be appropriately sized to avoid excessive vibrations or bending. Drive shafts are carefully balanced to minimize vibrations and rotational imbalances, which can affect the overall performance, comfort, and longevity of the drivetrain system.
7. Safety and Maintenance:
Drive shafts require proper safety measures and regular maintenance. In vehicles, drive shafts are often enclosed within a protective tube or housing to prevent contact with moving parts, reducing the risk of injury. Safety shields or guards may also be installed around exposed drive shafts in machinery to protect operators from potential hazards. Regular maintenance includes inspecting the drive shaft for wear, damage, or misalignment, and ensuring proper lubrication of the U-joints. These measures help prevent failures, ensure optimal performance, and extend the service life of the drive shaft.
In summary, drive shafts play a vital role in transferring rotational power in various applications. Whether in vehicles or machinery, drive shafts enable efficient power transmission from the engine or power source to the wheels or driven components. They provide a flexible coupling, handle torque and speed transmission, accommodate angular movement, and contribute to the safety and maintenance of the system. By effectively transferring rotational power, drive shafts facilitate the functioning and performance of vehicles and machinery in numerous industries.
editor by CX 2024-04-10